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Clarity

Durgesh Mohanty

I’m a Process Improvement Professional and freelance consultant with 4+ years of experience in compressor manufacturing and R&D. I’ve led end-to-end projects involving production line design, automation, and optimization—supporting mass production of over 3.6 million compressors annually. My expertise lies in process improvement, AI-driven productivity enhancement, and data-based problem-solving. I collaborate with manufacturing firms and consulting networks to identify inefficiencies, design better systems, and drive measurable operational gains.

$2.00/min

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Product Design Project Management Management Consulting Process Improvement Quality Assurance Innovation Consulting Process Automation Artificial Intelligence Quality Management Quality Control

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R&D and Product Industrialization

Experienced in transitioning designs from R&D to mass production while ensuring quality, reliability, and scalability. I support companies in setting up pilot lines, validating processes, and achieving smooth technology transfer to manufacturing.

Process Engineering & Optimization With Manufacturing Cost Reduction

I help manufacturing teams analyze and redesign production processes to reduce cycle time, eliminate bottlenecks, identify waste sources, quantify improvement opportunities, and implement cost-saving strategies through process redesign, layout optimization, better resource utilization and improve overall equipment effectiveness (OEE). My approach combines lean manufacturing principles with data-driven insights for measurable efficiency gains.

Production Line Automation

I assist manufacturers in identifying automation opportunities, selecting suitable technologies, and implementing solutions that enhance precision and throughput. My experience includes integrating robotics, PLCs, and smart sensors into compressor manufacturing lines.

AI-Driven Process Improvement

I specialize in using data analytics and AI models to predict process inefficiencies, optimize maintenance schedules, and improve yield. I help organizations adopt digital tools for smarter decision-making and continuous process improvement.

Quality Systems Audits

I audit, develop and refine SOPs to align with lean practices and regulatory requirements. My focus is on creating practical, data-backed systems that enhance consistency, traceability, and productivity.

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Answers

Durgesh Mohanty answered

Why is trust the foundation of a successful SME ecosystem in India?

I believe trust is the foundation of a successful SME ecosystem in India because most business relationships here are built on credibility and long-term understanding rather than just formal contracts. As an SME, we depend heavily on reliable partners, timely payments, and transparent communication. When there is mutual trust, it becomes easier to collaborate, access credit, and maintain smooth supply chain operations. Even customers tend to stay loyal when they trust our quality and ethics. In a growing digital environment, where data sharing and online transactions are becoming common, trust ensures transparency and security. Overall, I feel trust reduces friction, encourages cooperation, and helps every stakeholder grow together.

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Small Business

Durgesh Mohanty answered

What are the factors to check before buying a hydraulic goods lift?

Before buying a hydralic goods lift you need to consider these points:
1. Your load capacity and size of goods you will be handling for safety and to avoid any overload.
2. Your travel distance and space of usage at site that will determine the mechanism seletcion based on its size to function properly.
3. For safe operation and regulatory adherence check for all safety compliance and whether all safety based provisions and with it.
4. For a long term usage with less breakdown to address check its build quality and durability.
5. Energy and operating cost
6. There are standard solutions as well as cutomised ones check which suits your process best to match your workflow and layout
7. Check if the supplier is available for service and support for the equipment, and spare parts are readily available.
8. Check up your budget with the equipment costing and ROI.
9. Before purchasing discuss the eviromental factors where the equipment is planned to work with the dealer to avoid any ifs and but if equipment fails and dealer pulls back from taking any responsibility of failure.
10. Plan your project well in advance such that equipment won't get undersized or obsolete due to working scenerio change, that will affect your ROI

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B2B eCommerce

Durgesh Mohanty answered

What are the key factors to check before buying a paper cup or plate making machine for a small manufacturing business in India?

Before buying a paper cup or plate making machine for my small manufacturing business, I would first check the machine’s production capacity and whether it can handle different sizes or types of products. I believe flexibility is important as it helps in catering to different market demands. I would also look at the level of automation, because while fully automatic machines reduce labor, semi-automatic ones are easier to maintain and cost less initially. Energy consumption, space requirements, and availability of spare parts and after-sales service are equally important factors for me. I’d prefer a machine that produces consistent quality with minimal waste and uses materials that meet food-grade and eco-friendly standards. Finally, I would compare costs, calculate ROI, and ensure the supplier is reliable and provides good technical support, so that my investment is both efficient and sustainable in the long run.

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Small Business

Durgesh Mohanty answered

What advantages do premium metal suppliers in Delhi offer to small and medium industries?

From my experience, premium metal suppliers in Delhi offer several real advantages for small and medium industries like ours. The biggest difference I’ve noticed is in the consistency of quality and the assurance that materials meet proper standards and certifications. It reduces rework, defects, and downtime, which ultimately saves more than it costs upfront. Another key benefit is the range and customization they provide — from specific grades to precise sizes and finishes — which helps when working on specialized components or tight design tolerances. Being located in Delhi also gives a huge logistical edge, as materials reach faster and inventory planning becomes more efficient. On top of that, premium suppliers usually maintain better documentation, testing reports, and after-sales support, which makes the entire procurement process smoother. Overall, while their prices might seem slightly higher initially, the long-term value in reliability, service, and reduced risk makes them a far better choice for maintaining consistent production quality and meeting client expectations.

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Supply Chain

Metal Fabrication

Durgesh Mohanty answered

What are the key factors SMEs should consider when buying an oil-free air compressor for industrial use?

I’d say that when an SME plans to buy an oil-free air compressor for industrial use, it’s essential to look beyond just the brand or price tag and focus on long-term operational efficiency. The first thing I always advise is to define the exact air quality and purity level needed for the process — because oil-free systems are specifically designed to ensure zero contamination, which is critical in industries like food, pharma, and precision engineering. Next, I focus on sizing the compressor correctly — both in terms of capacity (CFM) and pressure (bar) — since an undersized system causes production delays while an oversized one wastes energy. Energy efficiency is another major consideration; features like variable speed drives and high-efficiency motors can drastically reduce electricity costs over time. I also assess the total cost of ownership rather than just the purchase price — maintenance, reliability, and spare parts availability often make a bigger impact over the machine’s life. Equally important are installation factors such as ventilation, noise level, and floor space, which can affect long-term performance. Finally, I always check the local service support network and spare parts accessibility because downtime in SMEs can directly hit productivity. In short, choosing the right oil-free air compressor is a strategic decision — it’s about balancing performance, efficiency, and reliability to ensure consistent, clean, and cost-effective air supply for the business.

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Compressed Air Energy Storage

Small Business

Durgesh Mohanty answered

Can small business alone create trust, or do relationships still matter more?

Honestly, I believe a small business alone can create a certain level of trust — through consistent quality, transparency, and professionalism. When people see that you deliver what you promise, it naturally builds confidence. But from my experience, relationships still matter more in the long run. Trust deepens when there’s a human connection — when clients know who you are, how you work, and that you genuinely care about their needs. Especially for a small business, personal relationships turn satisfied customers into loyal ones. So while the business sets the foundation for trust, it’s the relationships that truly sustain and grow it.

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Small Business

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Member since November 2025